Rail
Rail Industry Rubber Solutions – EN 45545 Compliant Manufacturing
Harltex supports the rail sector with engineered rubber components designed to meet the fire, smoke and toxicity requirements of EN 45545 alongside demanding mechanical and environmental performance criteria. With access to bespoke EN 45545 compliant material formulations and fully integrated in-house manufacturing, we develop and supply precision rubber solutions for rolling stock, infrastructure and rail systems.
EN 45545 Compliant Development
We are well positioned to support the development and supply of products manufactured from bespoke materials that meet EN 45545 requirements.
Compounds can be formulated to meet specific hazard level requirements, ensuring compliance while maintaining:
• Mechanical strength
• Compression set performance
• Environmental resistance
• Long-term durability
Full in-house manufacturing ensures quality, repeatability and traceability throughout the process.
Bespoke Rubber Mouldings
Extra Long Branched Hose (NBR)
Rubber to Metal Expansion Joint
Harltex-Rubber-Expansion-Joint-Neoprene-78
Harltex-Rubber-Vibration Dampening & Rubber-to-Metal Bonding
Our Rail Industry Manufacturing Capabilities
• Extrusion
• Compression and injection moulding
• Rubber-to-metal bonding
Our production flexibility supports both specialist low-volume development projects and high-volume programme supply.
Extrusions & Profiles
We manufacture continuous sealing systems and bespoke extrusion profiles used in:
• Door and glazing systems
• HVAC sealing systems
• Carriage assemblies
• Infrastructure protection systems
Our equipment includes:
• 200mm hot feed extruders
• Cold feed extruders from 60mm up to 120mm
This enables both large-scale production programmes and precision short-run profile development with tight dimensional control.
Moulded Seals & Gaskets
We manufacture compression and injection moulded components for static and dynamic sealing environments across rail interiors and exterior systems.
Tooling development supports:
• Prototype validation
• Staged approvals
• Full production rollout
Ensuring consistent performance from validation through to volume manufacture.
Vibration Dampening & Rubber-to-Metal Bonding
Rail systems demand effective vibration isolation and fatigue resistance.
Our rubber-to-metal bonding capability supports:
• Anti-vibration mounts
• Bonded structural assemblies
• Load-bearing rubber components
Engineered for repetitive stress environments and long service life.
Non-VMQ Hose Solutions
In addition to profiles and mouldings, we supply performance elastomer hose solutions for rail environments where silicone is not specified.
Materials are selected to suit mechanical, environmental and compliance requirements specific to the application.
Material Expertise
We work across a broad range of rail-approved elastomers including:
• EPDM
• FKM
• NBR
• AEM
• Natural Rubber
Material selection is guided by:
• Operating temperature
• Chemical exposure
• Compression set requirements
• Environmental conditions
• Regulatory compliance obligations
This ensures accurate material alignment with EN 45545 and application-specific performance needs.
Why Choose Harltex for Rail Rubber Solutions?
Decades of Experience
Decades of rubber manufacturing experience combined with modern extrusion and moulding technology position Harltex as a technically capable rail partner.
We support projects from early-stage prototyping through to repeat production supply, ensuring compliance, repeatability and performance across the full lifecycle.
Customised Solutions
Material selection is guided by operating temperature, chemical exposure, compression set requirements and regulatory compliance obligations, ensuring optimal choice of EPDM, FKM, NBR, AEM and other performance elastomers for your application.
Advanced Manufacturing Capabilities
Our fully controlled in-house manufacturing ensures traceability, consistency and quality control throughout production, critical for rail programme specifications and approvals.
Uncompromising Quality
Detailed quality assurance processes and precision engineering underpin every stage of production, delivering products that meet or exceed rail industry expectations.
Sustainability Focus
We are committed to environmentally responsible manufacturing practices, minimising waste and utilising sustainable materials wherever possible.
Applications of Harltex Rail Rubber Products
Rolling Stock Components
Rubber extrusions and moulded parts for doors, windows, and vibration isolation in passenger and freight rail vehicles.
Rail Infrastructure Protection
Durable seals and protective profiles for tracks, signalling systems, and station infrastructure.
Vibration Isolation and Noise Reduction
Products designed to protect critical systems from water, dust, and extreme temperatures, ensuring reliable operation in all conditions.
Weather-Resistant Seals
Durable compounds for expansion joints, bridge bearings, and other critical components in structural applications.
What Sets Harltex Apart in the Rail Industry?
Harltex is more than just a supplier; we are a collaborative partner dedicated to your success. Our deep understanding of the rail sector, combined with cutting-edge technology and a customer-centric approach, ensures that our solutions deliver measurable value. From improving passenger comfort to enhancing the lifespan of rail infrastructure, we provide products that meet and exceed the expectations of the rail industry.
Partner with Harltex: for Rail Industry Solutions
If you are looking for high-quality, reliable rubber extrusions and moulded parts for the rail industry, Harltex has the expertise and innovation to deliver exceptional results. Contact us today to discuss your requirements and discover how our bespoke solutions can help optimise your rail operations. Harltex: Precision Rubber Solutions for the Rail Industry.
